<HTML ><HEAD ><TITLE >Making serial cables</TITLE ><META NAME="GENERATOR" CONTENT="Modular DocBook HTML Stylesheet Version 1.7"><LINK REL="HOME" TITLE="Remote Serial Console HOWTO" HREF="index.html"><LINK REL="UP" TITLE="Serial cabling" HREF="serial.html"><LINK REL="PREVIOUS" TITLE="Lengths of serial cables" HREF="serial-distance.html"><LINK REL="NEXT" TITLE="Modem configuration" HREF="modem.html"></HEAD ><BODY CLASS="SECTION" BGCOLOR="#FFFFFF" TEXT="#000000" LINK="#0000FF" VLINK="#840084" ALINK="#0000FF" ><DIV CLASS="NAVHEADER" ><TABLE SUMMARY="Header navigation table" WIDTH="100%" BORDER="0" CELLPADDING="0" CELLSPACING="0" ><TR ><TH COLSPAN="3" ALIGN="center" >Remote Serial Console HOWTO</TH ></TR ><TR ><TD WIDTH="10%" ALIGN="left" VALIGN="bottom" ><A HREF="serial-distance.html" ACCESSKEY="P" >Prev</A ></TD ><TD WIDTH="80%" ALIGN="center" VALIGN="bottom" >Chapter 11. Serial cabling</TD ><TD WIDTH="10%" ALIGN="right" VALIGN="bottom" ><A HREF="modem.html" ACCESSKEY="N" >Next</A ></TD ></TR ></TABLE ><HR ALIGN="LEFT" WIDTH="100%"></DIV ><DIV CLASS="SECTION" ><H1 CLASS="SECTION" ><A NAME="SERIAL-MANUFACTURE" ></A >11.5. Making serial cables</H1 ><P >If you use a serial console for densely-racked computers you will end up making a lot of null-modem serial cables. This section has some hints on making serial cables. If you are making more than ten cables and live in a city you will probably find it economic to have the cables made by a specialty cabling firm.</P ><P >Attempt to minimise noise in your cabling design. Many BIOSs and boot loaders will wait forever if they receive a single character of line noise. You might choose to use shielded UTP cables (these require special RJ-45 plugs but use standard RJ-45 sockets).</P ><P >If the environment has a lot of radio frequency noise then use traditional shielded cable and metal RS-232 connector shells. Connect the shield in the cable to the computer at <EM >one</EM > end. This can be done by connecting the drain wire of the shield it to the Protective Ground (if present) or by soldering the drain wire to the shell of the connector. If there is a substantial amount of noise also place a ferrite core over the shielded cable at both ends of the cable. Follow the usual good practices of making the cable to the correct length and screwing home the D connectors into the chassis.</P ><P >If you are making one of these cables and have some soldering skill, you can easily do the jumpering of the signal wires within the backshell of the <SPAN CLASS="ACRONYM" >DB9</SPAN > or <SPAN CLASS="ACRONYM" >DB25</SPAN > connector.</P ><P >If you are making a large number of cables then crimping systems are much faster than soldering. Again, pin jumpering can be done within the backshell.</P ><P >No matter what system is adopted, use the Resistance setting of a multimeter to check for dead and shorted pins. A minute here can save hours later.</P ><P >For structured cabling systems, space is tight within <SPAN CLASS="ACRONYM" >DB9/RJ-45</SPAN > backshells, so the jumpering is better done behind the patch panel. The <SPAN CLASS="ACRONYM" >DB9/RJ-45</SPAN > connectors present the <SPAN CLASS="PRODUCTNAME" ><SPAN CLASS="ACRONYM" >IBM</SPAN > <SPAN CLASS="ACRONYM" >PC</SPAN ></SPAN > pinout at the DB9 connector and present the Yost or Cisco pinout at the <SPAN CLASS="ACRONYM" >RJ-45</SPAN > connector.</P ><DIV CLASS="CAUTION" ><A NAME="CAUTION-STRUCTUREDCABLING" ></A ><P ></P ><TABLE CLASS="CAUTION" WIDTH="100%" BORDER="0" ><TR ><TD WIDTH="25" ALIGN="CENTER" VALIGN="TOP" ><IMG SRC="../images/caution.gif" HSPACE="5" ALT="Caution"></TD ><TH ALIGN="LEFT" VALIGN="CENTER" ><B >Incompatible devices in structured cabling systems</B ></TH ></TR ><TR ><TD > </TD ><TD ALIGN="LEFT" VALIGN="TOP" ><P >Take care to connect only <SPAN CLASS="ACRONYM" >RS-232</SPAN > devices to <SPAN CLASS="ACRONYM" >RS-232</SPAN > devices when patching structured cabling systems. Other cables may be carrying ethernet, <SPAN CLASS="ACRONYM" >ISDN</SPAN >, telephony, alarm and <SPAN CLASS="ACRONYM" >DC</SPAN > power voltages. Connecting incompatible voltages may destroy equipment.</P ></TD ></TR ></TABLE ></DIV ></DIV ><DIV CLASS="NAVFOOTER" ><HR ALIGN="LEFT" WIDTH="100%"><TABLE SUMMARY="Footer navigation table" WIDTH="100%" BORDER="0" CELLPADDING="0" CELLSPACING="0" ><TR ><TD WIDTH="33%" ALIGN="left" VALIGN="top" ><A HREF="serial-distance.html" ACCESSKEY="P" >Prev</A ></TD ><TD WIDTH="34%" ALIGN="center" VALIGN="top" ><A HREF="index.html" ACCESSKEY="H" >Home</A ></TD ><TD WIDTH="33%" ALIGN="right" VALIGN="top" ><A HREF="modem.html" ACCESSKEY="N" >Next</A ></TD ></TR ><TR ><TD WIDTH="33%" ALIGN="left" VALIGN="top" >Lengths of serial cables</TD ><TD WIDTH="34%" ALIGN="center" VALIGN="top" ><A HREF="serial.html" ACCESSKEY="U" >Up</A ></TD ><TD WIDTH="33%" ALIGN="right" VALIGN="top" >Modem configuration</TD ></TR ></TABLE ></DIV ></BODY ></HTML >